Custom Broaching Gear Cutter Gear broaching tool Comb gear cutter Per Drawing
A broaching gear cutter is a high-precision, multi-tooth cutting tool primarily used for machining internal and external gears, splines, and other complex tooth profiles. Known for its efficiency and precision, it is widely applied in industries such as automotive, aerospace, mechanical manufacturing, and power tools. Below is a detailed introduction to broaching gear cutters:
1. Product Functions
- High Efficiency: Capable of completing tooth profile machining in a single pass, significantly improving production efficiency.
- Precision Cutting: Ensures accurate machining of gear teeth, splines, or other profiles according to design specifications.
- Superior Surface Quality: Achieves excellent surface finish, meeting the demands of high-performance gear components.
2. Structure and Materials
- Tool Structure: A broaching gear cutter typically consists of multiple cutting teeth arranged in a comb-like structure, enabling gradual or simultaneous cutting of tooth profiles.
- Material Options: Common materials include High-Speed Steel (HSS), carbide, and wear-resistant composite materials. Carbide cutters are particularly suited for high-volume production and machining harder materials.
- Coating Technology: PVD and CVD coatings are often applied to enhance wear resistance, thermal stability, and tool life.
3. Applications
- Gear Manufacturing: Widely used for machining gears in automotive transmissions, industrial gearboxes, and other applications.
- Spline Machining: Suitable for manufacturing spline shafts and spline holes, commonly found in motors, gearboxes, and related equipment.
- Aerospace and Aviation: Essential for producing high-precision, complex gear components.
4. Advantages
- High Processing Efficiency: Multiple teeth work simultaneously, significantly reducing machining time.
- High Precision: Designed and manufactured to achieve accurate dimensions and positioning of tooth profiles.
- Versatility: Customizable to accommodate various module sizes, tooth counts, and pressure angles.
5. Customization Options
Broaching gear cutters can be tailored to meet specific needs, such as:
- Tooth Profile Parameters: Module, number of teeth, pressure angle, etc.
- Workpiece Material: Cutter materials and coatings are selected based on the material being machined (e.g., steel, aluminum alloy, stainless steel).
- Machining Method: Suitable for gear hobbing machines, broaching machines, or other specialized equipment.
6. Usage and Maintenance
- Proper Installation: Ensure the cutter is correctly mounted to avoid machining errors.
- Lubrication and Cooling: Use cutting fluid during machining to minimize friction and wear.
- Regular Maintenance: Clean, inspect, and resharpen the tool as needed to prolong its service life.
For more information about specific models, pricing, or technical details, please provide your machining requirements (e.g., gear module, workpiece material, machining accuracy), and we will offer the best solution for your needs!
Warm Prompt: All broaches are customized, the prices will be different.
We customize per your drawings.
Product Parameters
Customize Per Drawings
| Product name |
Broaching gear cutter |
| Module range |
m2 to m20 |
| Structural types |
Straight teeth; Helical teeth |
| Manufactured |
according to order requirements |
Detailed Photos
Packaging & Shipping
Packing:1pc in a plastic case or wooden case.
Delivery time: Usually it will be one month. For complicated broach per drawings, the delivery time will be 60 to 80 days.
Shipping: By express, by air, by sea, by truck or by rail.
Company Profile
Shenzhen Smart Electromechanical Co., Ltd is a machine tool supplier.
We have been exporting machine tools since 2009, with rich export experience in machine tool accessories, metal cutting tools, measuring tools and instruments, providing customers with one-stop machine tool solutions.
FAQ
1.Can I purchase products which are not shown on the website?
Yes. Please send us your detailed requirements and we will try to help with your specific needs.
2.How can I place an order?
You can contact us by email (see contact page).
3.Where do you loading the goods?
Shanghai or Ningbo or Qingdao or Shenzhen port, etc.
4.How to make payment?
You can pay us by Paypal, L/C ,T/T and West Union,etc.
5.What is the type of our transportation?
As your requirement, by express, truck, rail, by sea or by air.
6.Can you offer the customers product sample?
Yes .After receiving your inquiry , we will arrange to send the sample within 3 days.
7.How do you pack the goods ?
According to customer's request.
8.What is your payment terms?
FOB Shenzhen, Guangzhou, Qingdao, Shanghai /Ningbo or other city in China , Or CIF Destination.
9.Can you also offer the service with OEM and ODM ?
Yes. We can offer OEM/ODM service. Please send us your brand information and specification.
10.How long is the warranty of your products ?
Generally, it's one-year-warranty. During the warranty period, we offer you free maintenance.
After the warranty time, lower price for customers buying breakdown parts.
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