Custom UV Notch Test Broach Impact Test Broach Per Drawing
Introduction to UV Notch Test Broach
The UV Notch Test Broach is a precision cutting tool specifically designed for creating standardized notches in test specimens, commonly used in material mechanical performance tests such as impact tests (e.g., Charpy impact test). This broach ensures accurate, consistent, and efficient machining of test specimen notches that comply with international or industry standards, guaranteeing reliable and repeatable test results.
1. Product Function
The UV Notch Test Broach is used to machine the following types of standard notches:
- U-shaped Notch: Semi-circular or U-shaped cross-sections, simulating stress concentrations in materials under specific loading conditions.
- V-shaped Notch: Sharp V-shaped cross-sections, often used in Charpy impact tests to evaluate material brittleness and toughness.
The broach achieves one-step machining of the notch, minimizing errors and imperfections compared to other processing methods.
2. Product Features
- High Precision: Produces notches that meet international standards (e.g., ISO 148, ASTM E23), with precise dimensions and excellent surface quality.
- One-Pass Machining: Completes the notch in a single pass, ensuring high efficiency and ease of operation.
- Durability: Made from high-quality materials with advanced heat treatment, offering excellent wear resistance and long service life.
- Wide Compatibility: Suitable for a variety of materials, including metals (e.g., steel, aluminum alloys) and non-metals (e.g., plastics).
- Standardized Design: Available for specific country or industry standards as per customer requirements.
3. Material and Manufacturing Process
- Tool Material:
- High-speed steel (HSS)
- Tungsten carbide (WC-Co)
- Powder metallurgy steel
- Heat Treatment: Hardened and tempered for enhanced hardness and wear resistance.
- Precision Machining: CNC grinding ensures accurate tooth profiles and excellent surface finish.
4. Applications
The UV Notch Test Broach is widely used for material testing in the following industries:
- Mechanical Manufacturing: Evaluating the toughness and impact resistance of mechanical components.
- Automotive Industry: Testing critical vehicle components for impact performance.
- Aerospace: Assessing toughness and fracture behavior of aerospace materials.
- Metallurgical Industry: Quality control and performance testing of metallic materials.
- Research Institutes: Conducting mechanical experiments and material research.
5. Specifications and Technical Parameters
- U-shaped Notch: Width and radius adjustable to standard specifications (e.g., ISO U2, U3).
- V-shaped Notch: Depth, angle (commonly 45° or 55°), and root radius meet testing standards.
- Broaching Length: Customizable based on specimen dimensions and equipment.
- Equipment Compatibility: Suitable for manual, semi-automatic, and fully automatic notch processing machines.
6. Usage and Maintenance
- Proper Installation: Ensure the broach is aligned with the machining equipment to prevent deviations or tool damage.
- Cooling and Lubrication: Use appropriate cutting fluids to reduce tool wear and improve surface quality.
- Regular Maintenance: Clean the tool surface, inspect cutting edges regularly, and perform sharpening or replacement as needed.
- Storage Protection: Store the broach in a dry, rust-free environment, and avoid collisions or scratches.
7. Customization Services
We offer the following customization options to meet specific customer requirements:
- Notch Specifications: Customized U-shaped or V-shaped notch dimensions for special test requirements.
- Tool Material: Selection of tool materials and coatings to suit the workpiece material.
- Equipment Compatibility: Design broaches that are compatible with your existing equipment.
For more information or to place an order, please provide the notch standard, specimen material, and equipment details. We will provide you with the best solution tailored to your needs!
Warm Prompt: All broaches are customized, the prices will be different.
We customize per your drawings.
Product Parameters
Customize Per Drawings
When inquiry, please specify you need U shape or V shape.
Detailed Photos
Packaging & Shipping
Packing:1pc in a plastic case or wooden case.
Delivery time: Usually it will be one month. For complicated broach per drawings, the delivery time will be 60 to 80 days.
Shipping: By express, by air, by sea, by truck or by rail.
Company Profile
Shenzhen Smart Electromechanical Co., Ltd is a machine tool supplier.
We have been exporting machine tools since 2009, with rich export experience in machine tool accessories, metal cutting tools, measuring tools and instruments, providing customers with one-stop machine tool solutions.
FAQ
1.Can I purchase products which are not shown on the website?
Yes. Please send us your detailed requirements and we will try to help with your specific needs.
2.How can I place an order?
You can contact us by email (see contact page).
3.Where do you loading the goods?
Shanghai or Ningbo or Qingdao or Shenzhen port, etc.
4.How to make payment?
You can pay us by Paypal, L/C ,T/T and West Union,etc.
5.What is the type of our transportation?
As your requirement, by express, truck, rail, by sea or by air.
6.Can you offer the customers product sample?
Yes .After receiving your inquiry , we will arrange to send the sample within 3 days.
7.How do you pack the goods ?
According to customer's request.
8.What is your payment terms?
FOB Shenzhen, Guangzhou, Qingdao, Shanghai /Ningbo or other city in China , Or CIF Destination.
9.Can you also offer the service with OEM and ODM ?
Yes. We can offer OEM/ODM service. Please send us your brand information and specification.
10.How long is the warranty of your products ?
Generally, it's one-year-warranty. During the warranty period, we offer you free maintenance.
After the warranty time, lower price for customers buying breakdown parts.
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