Custom Small Diameter Centering Combination Spline Broach Per Drawing
Introduction to Small-Diameter Centering Combination Spline Broach
The small-diameter centering combination spline broach is a precision cutting tool designed for machining small-diameter splines. With its centering design, it ensures high stability and accuracy during the machining process. By integrating multiple tooth designs into a single broach, it completes multiple machining steps in one pass, making it an essential tool for efficiently processing small-diameter spline bores and complex structures.
1. Product Features
- Small-Diameter Centering Design: Ensures cutting stability during machining, effectively preventing deviation and improving precision.
- Combination Tooth Design: Combines roughing teeth, semi-finishing teeth, and finishing teeth in a single tool, reducing tool changes and machining time.
- High Precision: Suitable for high-demand internal and external spline machining, ensuring dimensional accuracy, positional precision, and surface quality.
- High Efficiency: Completes multiple machining steps in a single broaching operation, significantly improving efficiency.
2. Materials and Manufacturing Process
- Tool Materials: Made from high-performance high-speed steel (HSS), tungsten carbide (WC-Co), or powder metallurgy materials, suitable for high-strength and high-hardness materials.
- Heat Treatment: Optimized heat treatment enhances tool hardness and wear resistance.
- Surface Coating: Optional coatings (e.g., TiN, TiAlN) improve wear resistance, heat resistance, and corrosion resistance.
- Precision Tooth Grinding: Advanced grinding techniques ensure consistent tooth profiles and excellent surface finish.
3. Applications
- Automotive Industry: Used for machining small-diameter splines in transmission systems, such as spline holes in gearboxes, drive shaft splines, and clutch components.
- Aerospace: For turbine components and other precision transmission parts requiring spline machining.
- Mechanical Manufacturing: Suitable for small gear spline bores, shaft parts, and coupling transmission components.
- Instrumentation: Applied to precision transmission parts in small and specialized equipment.
4. Product Advantages
- One-Pass Machining: Achieves roughing to finishing in a single broaching process with the combination tooth design.
- High Precision: The centering structure and accurate tooth profile design ensure no deviation during machining, meeting stringent tolerance requirements.
- Efficiency and Cost Savings: Reduces tool changes and machining time, significantly improving productivity while lowering costs.
- Long Tool Life: High-quality materials and advanced coatings greatly enhance wear resistance and tool life.
- Strong Versatility: Capable of machining internal and external splines with various modules, pressure angles, and tooth counts.
5. Product Design and Specifications
- Centering Diameter Range: Designed for machining small-diameter spline bores; specific specifications can be customized.
- Tooth Profile Types: Involute splines, straight splines, helical splines, etc.
- Module and Tooth Count: Customizable according to the workpiece requirements.
- Material Compatibility: Suitable for machining steel, aluminum alloys, stainless steel, and other common materials.
6. Usage and Maintenance Recommendations
- Proper Installation: Ensure the broach is aligned with the machine to avoid errors or tool damage.
- Cooling and Lubrication: Use appropriate cutting fluids to reduce heat generation and minimize tool wear.
- Cutting Parameter Settings: Select the correct cutting speed and feed rate based on the material being processed to optimize results.
- Regular Maintenance: Clean the tool surface and perform regrinding or replacement as needed to maintain optimal performance.
7. Customization Services
We offer tailored solutions for small-diameter centering combination spline broaches, including:
- Tooth Profile Design: Customizable profiles and tooth counts to meet workpiece requirements.
- Dimension Adjustment: Tool dimensions such as outer diameter, inner diameter, and length can be tailored to specific spline bore sizes.
- Material Selection: Recommendations for the best tool materials and coatings to meet specific machining needs.
For more information or to place an order, please provide your workpiece drawings or technical parameters (e.g., spline type, module, pressure angle, workpiece material, etc.), and we will deliver the most suitable tool solution!
Warm Prompt: All broaches are customized, the prices will be different.
We customize per your drawings.
Product Parameters
Customize Per Drawings
| Product name |
Small-Diameter Centering Combination Spline Broach
|
| Tool Material |
Smelted high-speed steel (standard HSS, high-performance HSS), powder metallurgy high-speed steel, tungsten carbide |
| Involute Spline |
m0.4 to m6 |
| Tool Diameter |
Max Φ350 |
| Tool Length |
Max 2500 |
Detailed Photos
Packaging & Shipping
Packing:1pc in a plastic case or wooden case.
Delivery time: Usually it will be one month. For complicated broach per drawings, the delivery time will be 60 to 80 days.
Shipping: By express, by air, by sea, by truck or by rail.
Company Profile
Shenzhen Smart Electromechanical Co., Ltd is a machine tool supplier.
We have been exporting machine tools since 2009, with rich export experience in machine tool accessories, metal cutting tools, measuring tools and instruments, providing customers with one-stop machine tool solutions.
FAQ
1.Can I purchase products which are not shown on the website?
Yes. Please send us your detailed requirements and we will try to help with your specific needs.
2.How can I place an order?
You can contact us by email (see contact page).
3.Where do you loading the goods?
Shanghai or Ningbo or Qingdao or Shenzhen port, etc.
4.How to make payment?
You can pay us by Paypal, L/C ,T/T and West Union,etc.
5.What is the type of our transportation?
As your requirement, by express, truck, rail, by sea or by air.
6.Can you offer the customers product sample?
Yes .After receiving your inquiry , we will arrange to send the sample within 3 days.
7.How do you pack the goods ?
According to customer's request.
8.What is your payment terms?
FOB Shenzhen, Guangzhou, Qingdao, Shanghai /Ningbo or other city in China , Or CIF Destination.
9.Can you also offer the service with OEM and ODM ?
Yes. We can offer OEM/ODM service. Please send us your brand information and specification.
10.How long is the warranty of your products ?
Generally, it's one-year-warranty. During the warranty period, we offer you free maintenance.
After the warranty time, lower price for customers buying breakdown parts.
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