Automatic Tube to Tube Sheet Orbital Welder for Heat Exchanger and Boiler

Product Description

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Product Description

KHB12-80 Tube - Tube Sheet Orbital Welder



KHB12-80 could address the issue of operator error in gas tungsten arc welding(GTAW/TIG).
KHB12-80 is composed of the power supply with integrated computer control and the welding
head.
KHB12-80 could process carbon steel, alloy steel, stainless steel, titanium and other alloy.
KHB12-80 Mainly used in boilers, heat ex-changers, pressure vessels, chemical industry and
other industries.
KHB12-80 could be used for Tube-tube sheet joint forms as following pictures showing:
flat head butting (fusion welding), external extension angle joint (external angle welding),
indent angle joint (internal angle welding) and so on, with or without wire feeding.




Features:

1. To addresses the issue of operator error in GTAW / TIG . PLC-controlled process runs with little
intervention from the operator.

2.  Famous Panasonic brand welding source & Switzerland Maxon motor rather than Chinese brand.

3.  To guarantee high quality repeatable welding. a successful programming monitors variables and
performs periodic samples during its test welding. LCD touch screen, easy to input.

4. Intelligent welding . 100 groups of successful programming stored in PLC, just pick one.

5 High productivity. 2-3 times higher than conventional TIG welding.

6. Easy operation. Equipped with the elastic positioning mandrel, three-point support frame, accurate
positioning.

7.  24 hours continuous welding. qualified welding head and power and water cooling system make it.

8.  Car-integrated design, freedom of movement.

9.  Small space of scientific design.



Weld heads


1.  Tube to tube sheet orbital weld head.

2. Narrow design and Portable type with less weight only 6.5kg. And There is a spring balancer which can handle the weld head.

3. Can automatic return back after finishing welding work.

4. Water cooling channels running through the entire weld heads body have provided for excellent heat dissipation that enable the weld heads to work continuously for long time even at high welding currents and intensive load.

5.  The enclosed design and the insert gas management system of the heads ensure a permanent infiltration of the weld seam during welding work.

6. Insert wire feeder system.

Different sizes of Mandrels & Elastic positioning tools:


1. Mandrels is normal size, can supply for kinds of Elastic centering tools

2. Each set of Elastic centering tools includes 2 pcs. And each size of Elastic centering tools suit for one pipe size.

3. Quick removable centering tools.


Remote Control Box:

1. Humanized designing and layout, easy operation

2. Shortcut buttons with English language labels

3.  5m cables(can be customized)

4. Can adjust the welding parameters during welding work
 

Product Parameters

 

3.Main Technical Specifications(Famous Panasonic welding source)

 

Welding source	Panasonic YC-400TX
Voltage (3-Phases 50/60Hz)	380V±10%
Rated Input Power	13.2kw
Rated input capacity	13.9KVA
Welding Current Setting Range	8~400A
Filler Wire Speed	0~1500mm/min
Welding speed	50-150mm/min
Capacity of Internal Memory	100 groups of Programming
Rated load sustained rate	60%
Rated welding voltage	TIG welding 22.6V
The rated voltage no-load	70V
Weldable tube Outside diameter	12-80mm(can be customized Min.inner dia. 8mm, Max. 89mm)
Weldable tube wall thickness	0.8-10mm
Tube Sheet Form	Tube Protrusion,    Tube Flat,    Tube depth(option)
Tube biggest stretch out length	8mm
Tube biggest indentation length	2mm
Arc length adjustment spacing	16mm
Protective gas	Argon gas (99.9%, 99.99%, 100%)
Current up time	0.1-20S
Tungsten pole adjustable Angle	<45°
Pulse frequency	0.5-500HZ
Cooling water pressure	1.2kg.f/m.m2
Argon gas flow	8-12L/min

NOTES:
1. the tubes must be standard type, the deviation must be within machine tolerance.
2.A trained operator is necessary to make sure its normal work.

4. Welding Applications


 

Detailed Photos

 

 

Packaging & Shipping

Packaging: wooden case

Shipping: By express, by air, by sea, by truck or by rail.

 

FAQ

 

1.Can I purchase products which are not shown on the website?
Yes. Please send us your detailed requirements and we will try to help with your specific needs.
2.How can I place an order?
You can contact us by email (see contact page).
3.Where do you loading the goods?
Shanghai or Ningbo or Qingdao or Shenzhen port, etc.
4.How to make payment?
You can pay us by Paypal, L/C ,T/T and West Union,etc.
5.What is the type of our transportation?
As your requirement, by express, truck, rail, by sea or by air.
6.Can you offer the customers product sample?
Yes .After receiving your inquiry , we will arrange to send the sample within 3 days.
7.How do you pack the goods ?
According to customer's request.
8.What is your payment terms?
FOB Shenzhen, Guangzhou, Qingdao, Shanghai /Ningbo or other city in China , Or CIF Destination.
9.Can you also offer the service with OEM and ODM ?
Yes. We can offer OEM/ODM service. Please send us your brand information and specification.
10.How long is the warranty of your products ?
Generally, it's one-year-warranty. During the warranty period, we offer you free maintenance.
After the warranty time, lower price for customers buying breakdown parts.