Custom Carbide Combination Broach Per Drawing
Introduction to Carbide Combination Broach
A carbide combination broach is a high-performance cutting tool designed for efficient and precise machining of complex internal or external profiles, such as spline holes, stepped holes, or tapered holes. Made from high-quality carbide material, it offers exceptional wear resistance, high strength, and excellent heat resistance, making it indispensable in mass production. Below is a detailed introduction to carbide combination broaches:
1. Product Features
- High Efficiency: The carbide combination broach can complete multiple machining steps, such as roughing, semi-finishing, and finishing, in a single pass, significantly improving production efficiency.
- Outstanding Wear Resistance: Carbide material ensures excellent wear performance under high loads, making it ideal for machining hard materials.
- Custom Design: Tailored to specific workpiece shapes, dimensions, and machining requirements, these broaches can meet diverse and complex machining needs.
- Multifunctional Capability: Each tooth on the broach can be designed for specific tasks, such as material removal, finishing, and surface refinement.
2. Material and Manufacturing Process
- Tool Material: Made from high-quality carbide (e.g., WC-Co), suitable for machining steel, cast iron, stainless steel, and other hard materials.
- Heat Treatment and Coating: Enhanced with precision heat treatment and surface coatings (e.g., TiN, TiAlN), improving heat resistance and wear resistance.
- Precision Manufacturing: High-precision grinding ensures the accuracy and cutting performance of each tooth.
3. Applications
- Automotive Industry: Used for machining engine components, transmission parts, and spline holes.
- Aerospace: Ideal for machining high-strength materials like titanium alloys or nickel-based alloys.
- Machine Tool Manufacturing: Suitable for high-precision parts such as hydraulic valve bodies and shaft components.
- Mold Industry: Effective for machining complex mold cavities and cores.
4. Advantages
- High Precision: Carbide combination broaches are meticulously designed, ensuring minimal dimensional and shape errors in the workpiece.
- Extended Tool Life: Carbide material and advanced coatings significantly enhance tool life, reducing the frequency of tool replacements.
- Cost-Effective: One-pass machining improves efficiency and reduces overall processing costs.
- Versatility: Suitable for mass production and machining of high-hardness, high-strength materials.
5. Design and Customization
Carbide combination broaches can be customized based on the following parameters:
- Workpiece Dimensions: Hole diameter, length, and other specific requirements.
- Tooth Profile Design: Stepped or progressive tooth profiles as required.
- Material Machining: Carbide grade and coatings optimized for the material being processed.
- Precision Requirements: Tailored to meet surface roughness and tolerance specifications.
6. Usage and Maintenance Recommendations
- Lubrication and Cooling: Use appropriate cutting fluids during machining to minimize friction and heat.
- Proper Installation: Ensure correct positioning of the broach to avoid machining errors and tool damage.
- Regular Inspection and Maintenance: Clean and inspect the broach regularly; regrinding may be necessary after prolonged use.
If you need specific models or custom solutions, please provide details such as the material to be machined, hole diameter range, and precision requirements. We will recommend the best solution to meet your needs!
Warm Prompt: All broaches are customized, the prices will be different.
We customize per your drawings.
Product Parameters
Customize Per Drawings
Detailed Photos
Packaging & Shipping
Packing:1pc in a plastic case or wooden case.
Delivery time: Usually it will be one month. For complicated broach per drawings, the delivery time will be 60 to 80 days.
Shipping: By express, by air, by sea, by truck or by rail.
Company Profile
Shenzhen Smart Electromechanical Co., Ltd is a machine tool supplier.
We have been exporting machine tools since 2009, with rich export experience in machine tool accessories, metal cutting tools, measuring tools and instruments, providing customers with one-stop machine tool solutions.
FAQ
1.Can I purchase products which are not shown on the website?
Yes. Please send us your detailed requirements and we will try to help with your specific needs.
2.How can I place an order?
You can contact us by email (see contact page).
3.Where do you loading the goods?
Shanghai or Ningbo or Qingdao or Shenzhen port, etc.
4.How to make payment?
You can pay us by Paypal, L/C ,T/T and West Union,etc.
5.What is the type of our transportation?
As your requirement, by express, truck, rail, by sea or by air.
6.Can you offer the customers product sample?
Yes .After receiving your inquiry , we will arrange to send the sample within 3 days.
7.How do you pack the goods ?
According to customer's request.
8.What is your payment terms?
FOB Shenzhen, Guangzhou, Qingdao, Shanghai /Ningbo or other city in China , Or CIF Destination.
9.Can you also offer the service with OEM and ODM ?
Yes. We can offer OEM/ODM service. Please send us your brand information and specification.
10.How long is the warranty of your products ?
Generally, it's one-year-warranty. During the warranty period, we offer you free maintenance.
After the warranty time, lower price for customers buying breakdown parts.
Audited Supplier 
){kind=link}