Custom Wheel Slot Broach Key Spline Broach Per Drawing
Introduction to Wheel Slot (Key Spline) Broach
The wheel slot broach (also known as a key spline broach) is a precision cutting tool designed specifically for machining wheel slots or key spline structures. It is widely used in producing gears, splines, couplings, and other mechanical transmission components. Through the broaching process, it achieves the precise and efficient formation of complex spline structures or wheel slots in a single operation.
1. Product Features
- High Efficiency: The wheel slot broach can complete the shaping of teeth, slots, or splines in a single pass, significantly improving machining efficiency.
- High Precision: The tool's tooth design ensures minimal dimensional and profile errors, meeting stringent precision requirements.
- Versatile Design: It can be customized for various slot or spline shapes, adapting to a wide range of complex machining needs.
- Wide Applicability: Suitable for machining internal wheel slots, external key splines, symmetrical grooves, and asymmetrical grooves.
2. Materials and Manufacturing Process
- Workpiece Materials: Suitable for machining carbon steel, alloy steel, stainless steel, cast iron, and other high-strength materials.
- Tool Materials: Typically made from high-speed steel (HSS), tungsten carbide (WC-Co), or powder metallurgy materials for excellent wear resistance and durability.
- Coating Options: Surface coatings (e.g., TiN, TiAlN) enhance the tool's lifespan and cutting performance.
- Precision Grinding: Advanced grinding techniques ensure the accuracy and smoothness of the broach teeth.
3. Applications
- Automotive Industry: Used for machining gear spline holes, transmission shaft splines, clutch slots, and other components.
- Mechanical Engineering: Machining wheel slots, key slots, and other connection structures in mechanical transmission parts.
- Energy Sector: Manufacturing turbine components, generator parts, and other wheel-slot-related components.
- Machine Tool Industry: Producing precision parts such as guide rails and spindle grooves.
4. Types and Designs
Wheel slot (key spline) broaches can be designed and categorized as follows:
- Internal Slot Broach: For machining internal wheel slots or spline structures.
- External Slot Broach: For machining external slots or keyways.
- Progressive Broach: Gradually increases cutting depth, suitable for large wheel slot machining.
- Combination Broach: Designed for complex workpieces, completing multiple sizes of slots in a single pass.
5. Product Advantages
- One-Step Machining: Achieves high-precision, uniform machining without requiring additional finishing processes.
- Long Tool Life: Durable materials and advanced coatings ensure excellent wear resistance and extended tool life.
- High Adaptability: Flexible tool design accommodates various spline shapes and materials.
- Cost-Effective: Efficient machining and long tool life reduce production costs.
6. Usage and Maintenance Tips
- Proper Installation: Ensure the broach is aligned correctly with the machine to avoid errors or tool damage.
- Use Cutting Fluid: Proper cutting fluids help reduce friction and heat, improving machining quality.
- Set Parameters Appropriately: Adjust cutting speed and feed rate according to the workpiece material and dimensions.
- Regular Inspection and Maintenance: Clean the tool and regrind it periodically to maintain optimal performance.
7. Customization Services
We offer customization services based on customer-provided specifications or workpiece drawings, including:
- Tooth Design: Custom internal teeth, external teeth, and involute tooth profiles.
- Size Range: Flexible adjustments for machining width, depth, and tooth profile parameters.
- Material Selection: Recommendations for the best tool materials and coatings based on the workpiece material.
If you have machining requirements, please share your workpiece drawings or technical parameters (e.g., slot type, material, dimensions, and tolerance requirements). We will provide you with the most suitable wheel slot (key spline) broach solution!
Warm Prompt: All broaches are customized, the prices will be different.
We customize per your drawings.
Product Parameters
Customize Per Drawings
Detailed Photos
Packaging & Shipping
Packing:1pc in a plastic case or wooden case.
Delivery time: Usually it will be one month. For complicated broach per drawings, the delivery time will be 60 to 80 days.
Shipping: By express, by air, by sea, by truck or by rail.
Company Profile
Shenzhen Smart Electromechanical Co., Ltd is a machine tool supplier.
We have been exporting machine tools since 2009, with rich export experience in machine tool accessories, metal cutting tools, measuring tools and instruments, providing customers with one-stop machine tool solutions.
FAQ
1.Can I purchase products which are not shown on the website?
Yes. Please send us your detailed requirements and we will try to help with your specific needs.
2.How can I place an order?
You can contact us by email (see contact page).
3.Where do you loading the goods?
Shanghai or Ningbo or Qingdao or Shenzhen port, etc.
4.How to make payment?
You can pay us by Paypal, L/C ,T/T and West Union,etc.
5.What is the type of our transportation?
As your requirement, by express, truck, rail, by sea or by air.
6.Can you offer the customers product sample?
Yes .After receiving your inquiry , we will arrange to send the sample within 3 days.
7.How do you pack the goods ?
According to customer's request.
8.What is your payment terms?
FOB Shenzhen, Guangzhou, Qingdao, Shanghai /Ningbo or other city in China , Or CIF Destination.
9.Can you also offer the service with OEM and ODM ?
Yes. We can offer OEM/ODM service. Please send us your brand information and specification.
10.How long is the warranty of your products ?
Generally, it's one-year-warranty. During the warranty period, we offer you free maintenance.
After the warranty time, lower price for customers buying breakdown parts.
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